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Atomization of fuel sprays is a key factor in controlling the combustion quality in the direct-injection engines. In this present work, the effect of saturation ratio (Rs) on the near nozzle spray patterns of ethanol was investigated using an ultra-high speed imaging technique. The Rs range covered both flash-boiling and non-flash boiling regions. Ethanol was injected from a single-hole injector into an optically accessible constant volume chamber at a fixed injection pressure of 40 MPa with different fuel temperatures and back pressures. High-speed imaging was performed using an ultrahigh speed camera (1 million fps) coupled with a long-distance microscope. Under non-flash boiling conditions, the effect of Rs on fuel development was small but observable. Clear fuel collision can be observed at Rs=1.5 and 1.0. Under the flash boiling conditions, near-nozzle spray patterns were significant different from the non-flash boiling ones.

The demand for more efficient and clean engines have prompted the research and development of new engine technologies. Automotive engines expected to run with leaner mixtures and higher compression ratios. Lean burn is effective to increase fuel economy whilst reducing emissions but unreliable ignition of the lean mixtures by the conventional spark plug is one of the problems which causes concerns to the engine designers. Laser ignition is a promising technology and holds many benefits over the spark ignition because it can extend the ignitability of lean mixtures with flexibility of the ignition location and absence of electrode degradation for improved engine performance with lean burn. In this study, high-speed photography is used to investigate the flame kernel growth and propagation in an optical direct injection engine using laser ignition by an Nd:YAG laser.

The bio-fuel, 2,5 - dimethylfuran (DMF) is currently regarded as a potential alternative fuel to gasoline due to the development of new production technology. However, little is known about the flame behavior in an optical engine. In this paper, high speed imaging (with intensifier) was used during the combustion of DMF and its blends with gasoline and ethanol (D50, D85, E50D50 and E85D15) in an SI optical engine. The flame images from the combustion of each fuel were analyzed at two engine loads: 3bar and 4bar IMEP. For DMF, D50 and E50D50, two modes were compared: DI and PFI. The average flame shapes (in 2D) and the average flame speeds were calculated and combined with mass fraction burned (MFB) data. The results show that when using DMF, the rate of flame growth development and flame speed is higher than when using gasoline. The differences in flame speed between DMF and gasoline is about 10% to 14% at low IMEP.

For Homogeneous Charge Compression Ignition (HCCI) combustion, the auto-ignition process is very sensitive to in-cylinder conditions. This includes the change in in-cylinder temperature, the composition of chemical components and their concentrations. This sensitivity presents a major challenge for the accurate control of reliable and efficient HCCI combustion. This paper outlines our recent work: 1. a real-time control oriented gasoline-fueled HCCI combustion model and its implementation in Simulink with fixed step for the conversion into dSPACE Hardware-in-the-Loop (HIL) simulation purpose. 2. The development of model-based fast calibration for the best fuel efficiency and hydrocarbon emissions via evolutionary algorithm (EA). The model reported in this paper is able to run in real-time cycle-to-cycle under engine speeds below 4000rpm and with fixed simulation steps.

Ambient temperature has significant impact on engine start ability and cold start emissions from diesel engines. These cold start emissions are accounted for substantial amount of the overall regulatory driving cycle emissions like NEDC or FTP. It is likely to implement the low temperature emissions tests for diesel vehicles, which is currently applicable only for gasoline vehicles. This paper investigates the potential of the intake heating strategy on reducing the driving cycle emissions from the latest generation of turbocharged common rail direct injection diesel engines at low ambient temperature conditions. For this investigation an air heater was installed upstream of the intake manifold and New European Driving Cycle (NEDC) tests were conducted at -7°C ambient temperature conditions for the different intake air temperatures. Intake air heating reduced the cranking time and improved the fuel economy at low ambient temperatures.

In the automotive industry, engine downsizing has been widely accepted as an enabler to improving the fuel economy and reducing the CO₂ emissions. The Atkinson cycle is one of the key technologies. In this paper, the Atkinson cycle with different expansion ratios are compared and analyzed. The investigation is compared with the benchmark whose expansion and compression ratio are identical. The aim is to understand the inherent characteristics of the over-expansion and its effect on the engine performance and emissions. The simulation results show that, the Atkinson cycle produces higher efficiency due to over-expansion. The Atkinson cycle has higher internal EGR compared with the benchmark at equivalent conditions, which contributes to lower the NOx and CO emissions.

It is well known that direct injection (DI) is a technology enabler for stratified combustion in spark-ignition (SI) engines. At full load or wide-open throttle (WOT), partial charge stratification can suppress knock, enabling greater spark advance and increased torque. Such split-injection or double-pulse injection strategies are employed when using gasoline in DI (GDI). However, as the use of biofuels is set to increase, is this mode still beneficial? In the current study, the authors attempt to answer this question using two gasoline-alternative biofuels: firstly, ethanol; the widely used gasoline-alternative biofuel and secondly, 2,5-dimethylfuran (DMF); the new biofuel candidate. These results have been benchmarked against gasoline in a single-cylinder, spray-guided DISI research engine at WOT (λ = 1 and 1500 rpm). Firstly, single-pulse start of injection (SOI) timing sweeps were conducted with each fuel to find the highest volumetric efficiency and IMEP.

HVO contains paraffin only and UVOME is methyl ester with long chain alkyl while mineral diesel is complex compound and contains lots of aromatic and Naphthenic. This paper compares the effects of EGR on the two different types of biodiesels blends compared to diesel. The combustion performance and emissions of biodiesel blends of UVOME and HVO were investigated in a turbocharged direct injection V6 diesel engine with EGR swept from 0% to the calibration setting for diesel. The EGR sweep tests with increment of 5% were conducted at the engine speed of 1500 RPM for the load of between 72 Nm to 143 Nm, using sulfur-free diesel blended with UVOME and HVO at 30% and 60% by volume respectively. As the EGR rate was increased, the brake specific fuel consumption (BSFC) for each fuel was reduced at lower load but increased at higher load. The BSFC of mineral diesel was lower than UVOME blends and similar to the HVO blends.

2, 5-Dimethylfuran (DMF) has been receiving increasing interest as a potential alternative fuel to fossil fuels, owing to the recent development of new production technology. However, the influence of DMF properties on the in-cylinder fuel spray and its evaporation, subsequent combustion processes as well as emission formation in current gasoline direct injection (GDI) engines is still not well understood, due to the lack of comprehensive understanding of its physical and chemical characteristics. To better understand the spray characteristics of DMF and its application to the IC engine, the fuel sprays of DMF and gasoline were investigated by experimental and computational methods. The shadowgraph and Phase Doppler Particle Analyzer (PDPA) techniques were used for measuring spray penetration, droplet velocity and size distribution of both fuels.

In this research, propane flash boiling sprays discharged from a five-hole gasoline direct injector were studied in a constant volume vessel. The fuel temperature (Tfuel) ranged from 30 °C to 90 °C, and the ambient pressure (Pamb) varied from 0.05 bar to 11.0 bar. Different flash boiling spray behavior compared to that under sub-atmospheric conditions was found at high Pamb. Specifically, at the sub-atmospheric pressures, the individual flashing jets merged into one single jet due to the strong spray collapse. In contrast, at Pamb above 3.0 bar and Tfuel above 50 °C, the spray collapse was mitigated and the flashing jets were separated from each other. Further analyses revealed that the mitigation of spray collapse at high Pamb was ascribed to the suppression of jet expansion. In addition, it was found that the spray structure was much different at similar Rp, indicating that Rp lacked the generality in describing the structure of flash boiling sprays.

While Homogeneous Charge Compression Ignition (HCCI) is a promising combustion mode with significant advantages in fuel economy improvement and emission reductions for vehicle engines, it is subject to a number of limitations, for example, hardware and control complexity, or NOx and NVH deterioration near its operating upper load boundary, diminishing its advantages. Conventional spark-ignition combustion mode is required for higher loads and speeds, thus the operating conditions near the HCCI boundaries and their corresponding alternatives in SI mode must be studied carefully in order to identify practical strategies to minimise the impact of the combustion mode transition on the performance of the engine. This paper presents the results of an investigation of the combustion mode transitions between SI and HCCI, using a combination of an engine cycle simulation code with a chemical kinetics based HCCI combustion code.

Natural gas has a high auto-ignition temperature, requiring high compression ratios and/or intake charge heating to achieve HCCI (homogeneous charge compression ignition) engine operation. Previous work by the authors has shown that hydrogen addition improves combustion stability in various difficult combustion conditions. It is shown here that hydrogen, together with residual gas trapping, helps also in lowering the intake temperature required for HCCI. It has been argued in literature that the addition of hydrogen advances the start of combustion in the cylinder. This would translate into the lowering of the minimum intake temperature required for auto-ignition to occur during the compression stroke. The experimental results of this work show that, with hydrogen replacing part of the fuel, a decrease in intake air temperature requirement is observed for a range of engine loads, with larger reductions in temperature noted at lower loads.

This paper focuses on supercharged HCCI engines employing internal EGR that is obtained by the use of negative valve overlap. In HCCI engines, the absence of throttling coupled with the use of high compression ratio to facilitate auto-ignition and with the use of lean mixtures result in improved fuel efficiency. High dilution is required to control the auto-ignition and it also results in reduction of the production of NOx. To compensate for the charge dilution effect, the method used to recover the loss of power is to introduce more air in to the engine which allows introducing also more fuel while maintaining high lambda. A supercharger is required to introduce the required amount of air into the engine. The modelling investigation performed with Ricardo WAVE® coupled with CHEMKIN® and experimental investigation for supercharged HCCI show significant improvement in terms of extension of load range and reduction of NOx over the naturally aspirated HCCI and also over SI operation.

Liquefied alternative fuels offer great potential benefits in reducing exhaust emissions and improving fuel economy of automotive engines. In order to achieve the best performance of the engine running with such fuels, it is critical to have an appropriate fuel system. In the present work, a new electronically controlled common-rail injection system has been specially designed and tested for the direct injection of liquefied alternative fuels, since a conventional pump-line-injector injection system in the conventional diesel engine was not suitable for the purpose. Experimental work has been carried out to examine and improve matching of the fuel injection system on a new fuel injection pump test bench. The preliminary engine bench test has demonstrated that this arrangement meets the requirement for the operating characteristics of a fuel injection system in a direct injection diesel engine operating with dimethyl ether (DME).

The major characteristics of the combustion in Homogeneous Charge Compression Ignition (HCCI) engines, irrespective of the technological strategy used to enable the ‘controlled auto-ignition’, are that the mixture of fuel and air is preferably premixed and largely homogeneous. Ignition tends to take place simultaneously at multiple points and there is no bulk flame propagation as in conventional spark-ignition (SI) engines. This paper presents an experimental study of flame development in an optical engine operating in HCCI combustion mode. High resolution and high-speed charge coupled device (CCD) cameras were used to take images of the flame during the combustion process. Fuels include gasoline, natural gas (NG) and hydrogen addition to NG all at stoichiometric conditions, permitting the investigation of combustion development for each fuel. The flame imaging data was supplemented by simultaneously recorded in-cylinder pressure data.

n-butanol has been recognized as a promising alternative fuel for gasoline and may potentially overcome the drawbacks of methanol and ethanol, e.g. higher energy density. In this paper, the spray characteristics of gasoline and n-butanol have been investigated using a high pressure direct injection injector. High speed imaging and Phase Doppler Particle Analyzer (PDPA) techniques were used to study the spray penetration and the droplet atomization process. The tests were carried out in a high pressure constant volume vessel over a range of injection pressure from 60 to 150 bar and ambient pressure from 1 to 5 bar. The results show that gasoline has a longer penetration length than that of n-butanol in most test conditions due to the relatively small density and viscosity of gasoline; n-butanol has larger SMD due to its higher viscosity. The increase in ambient pressure leads to the reduction in SMD by 42% for gasoline and by 37% for n-butanol.

Automotive engines especially turbocharged diesel engines produce higher level of emissions during transient operation than in steady state. In order to improve understanding of the engine transients and develop advanced technologies to reduce the transient emissions, the engine researchers require accurate data acquisition and appropriate post-processing techniques which are capable of dealing with noise and synchronization issues. Four alternative automated methods namely FFT (Fast Fourier Transform), low-pass, linear and zero-phase filters were implemented on in-cylinder pressure. The data of each individual cycle was compared and analyzed for the suitability of combustion diagnostic. FFT filtering was the best suited method since it eliminated most pressure fluctuation and provided smooth rate of heat release profiles for each cycle.

A study of Multiple Premixed Compression Ignition (MPCI) with heavy naphtha is performed on a light-duty single cylinder diesel engine. The engine is operated at a speed of 1600rpm with the net indicated mean effective pressure (IMEP) from 0.5MPa to 0.9MPa. Commercial diesel is also tested with the single injection for reference. The combustion and emissions characteristics of the heavy naphtha are investigated by sweeping the first (−200 ∼ −20 deg ATDC) and the second injection timing (−5 ∼ 15 deg ATDC) with an injection split ratio of 50/50. The results show that compared with diesel combustion, the naphtha MPCI can reduce NOx, soot emissions and particle number simultaneously while maintaining or achieving even higher indicated thermal efficiency. A low pressure rise rate can be achieved due to the two-stage combustion character of the MPCI mode but with the penalty of high HC and CO emissions, especially at 0.5MPa IMEP.

Stoichiometric dual-fuel compression ignition (SDCI) combustion has superior potential in both emission control and thermal efficiency. Split injection of diesel reportedly shows superiority in optimizing combustion phase control and increasing flexibility in fuel selection. This study focuses on split injection strategies in SDCI mode. The effects of main injection timing and pilot-to-total ratio are examined. Combustion phasing is found to be retarded in split injection when overmixing occurs as a result of early main injection timing. Furthermore, an optimised split injection timing can avoid extremely high pressure rise rate without great loss in indicated thermal efficiency while maintaining soot emission at an acceptable level. A higher pilot-to-total ratio always results in lower soot emission, higher combustion efficiency, and relatively superior ITE, but improvements are not significant with increased pilot-to-total ratio up to approximately 0.65.

Using EGR instead of throttle to control the load of a stoichiometric dual-fuel dieseline (diesel and gasoline) compression ignition (SDCI) engine with three-way catalyst (TWC) aftertreatment is considered a promising technology to address the challenges of fuel consumption and emissions in future internal combustion engines. High-speed imaging is used to record the flame signal in a single-cylinder optical engine with a PFI+DI dual injection system. The premixed blue flame is identified and separated using green and blue channels in RGB images. The effects of injection timing on SDCI combustion are studied. An earlier injection strategy is found to be ideal for soot reduction; however, the ignition-injection decoupling problem results in difficulties in combustion control. It is also found that a split injection strategy has advantages in soot reduction and thermal efficiency.